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SOURCES OF STRAY ELECTRICAL CURRENT
THAT LEAD TO DAMAGE BY ELECTROLYSIS
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Water and You the Electrical Industry
by R.E. Behnke (Deceased)
 



How does water relate to the electrical industry and what you're doing? Every residence currently has interconnections between the electrical system, the telephone, the cable TV and the water system. We are all direct paths and interrelate electrically very well as conductors and paths back to ground. We must all be cooperative with one another in our actions and reactions. Please find shown in Figure 1 a basic house service, showing all of the various components and how they might be interconnected. Even when you and I both desire not to have the utilities interconnected, there is still some possibility of interconnection because basically every large appliance has directions to ground to the water pipe. We have even found instances where appliances have been grounded to gas pipes because customers do not always know the difference between gas and water pipes in their basement. It's extremely unfortunate that these circumstances can lead to some catastrophic results to the water industry in particular and I'm sure other utilities as well.

My job is to relate to you some of the potential problems. As Chairman of the External Corrosion Committee for American Water Works Association for the last 8+ years, I have seen numerous examples of stray current, created both in homes as well as industry. These stray currents are typically thought of as DC problems, but they do also occur as AC problems. We know that our pipe, particularly if it is metallic pipe, can lose approximately 20 pounds of metal per year from just one amp of current flowing on the pipeline in a path that releases the ground off of us. This is a tremendous amount of metal removal for a pipeline. On the chart (Fig. 2) we show a similar result for copper and some of the other metallic products that also could be used as a ground. This, I believe, is also a negative impact for the electrical industry in that it does not balance loads on transformers. As I'm sure most of you know much better than I, there are potential problems for you as well.

My distribution people commonly tell me of electrical shocks when they remove a meter from the water line, indicating the tremendous risk to them. It is our common practice to use grounding cables across the two pieces of water pipe before we actually remove the meters in household basements because of the risk of damage or injury to our service personnel. The appliance applications today are much more solid state electronic systems and, as shown on the graph (Figs. 3 & 4), you can see how even a small hairdryer applied to a house service can create tremendous amounts of DC component current. They do most of the controls in these appliances by the use of diodes. Again, I'm sure you gentlemen know much more about how diodes work than we do, but we have found illustrations of TV's, dimmer light switches, dusk to dawn lights, hair dryers, microwaves, large electric fans, power tools, and numerous other applications that would apply this type of modification to current wave when they are operated. Very rarely do we find the current modifications when they're in a full service loading, but again, these are currents that are not going back to you, if they flow on pipe to ground.

We know that this could have some impact on the individual privately-owned copper service lines that are in the yard of the property owner, because of corrosion to them as the current is discharged to ground from the copper service line. Although there are no studies to this effect, we do not know for sure how rapidly it would deteriorate. This is an area that still needs to be studied but we are sure this could have consequences for you as well as us through litigation of the property owners. This is one reason we've elected to make it a requirement for new service installations and have not gone back and started a retrofit program.

We are actively soliciting the NFPA to change the next revision of the National Electrical Code so it would prohibit the grounding of electrical services to water lines. We feel revision to the NEC is a much better solution to this problem. The electrical service should be grounded by direct ground rod driven at the house. Also, this would be of effect where more and more services are being retrofitted after the fact with plastic and therefore reducing the potential for grounding through this methodology. We feel that the interior piping certainly could be grounded to the rod, but all exterior piping should definitely not be part of this network. Therefore, isolation couplings and dielectric couplings are being encouraged wherever we can in the water industry to reduce the problem of corrosion in mains and deterioration of the infrastructure through the stray current problems.

In one illustration in our area where we found current flowing on the service, we decided to cooperate with the electric utility, the cable TV company, and the telephone company. We knew there was current imposed on the house and it was flowing from the house to the main. We set up meters and insulators at the service line and the meter box in the yard where we were able to accurately measure the impact of connecting and disconnecting various utilities. The first thing we did was disconnect the power by completely disconnecting the wiring circuitry at the electric meter into the house. Therefore there was no actual current flowing into the house. This only reduced the current flow on the service line by 50%. We were then able to monitor the impacts of both the cable TV and the telephone. We found each of them carrying approximately 25% of the total current through the ground on the water pipe. This is very easily illustrated when you realize that all of them are grounded to the water pipe in the basement and they are also interconnected to other houses in the system in one large network, particularly when you're on the same electrical transformer installation. In our observations in St. Louis we did not notice any difference in the applications, whether the electric was overhead or underground. We always found some current flowing and the magnitude was only a matter of the resistance in the parallel paths of the different components and the soil resistivity. We found houses where current was flowing from one house across the street, through a cul-de-sac, through our next service line, and back into a house on the opposite side. I'm sure these are all horror stories that you do not like to hear anymore than we do. We do not know totally how to solve these problems. We do know how our utility has attempted an application to minimize the impact on the water pipeline which is in the street. In new installations we are currently installing a plastic dielectric coupling (Fig. 5) in all service lines so there is no continuity to the water main in the street.

We have not yet addressed the electrical shock hazards from the AC (Fig. 6) and certainly we have not been able to totally define that AC current does or does not have a detrimental effect on the operations life expectancy of a water line. But we do know that it has been studied and discussed for a number of years and there has been no positive research that has indicated it does not have an impact. Therefore, we feel that there could be some applications where the AC current has a detrimental affect. The diode type circuitry seen in more and more appliance applications today could certainly advance this theory, because indeed the diodes do modify the AC current wave.

How can you and I solve this problem? Only through further research. Development of a coordinated effort to change the manufacturing industry so appliances will have circuitry to correct the above stated problems. We should also work together to make sure that electrical codes and actual wiring are installed in the best way possible so that currents are returned on the secondary neutral to your transformers, as they were intended. We know there are additional problems, we've heard some today and I'm sure we'll hear more before the meeting is over. Each of you cold probably tell me related stories about the impacts of some of the stray currents and the current flows. I do not want to see a man killed in this country and I'm sure you don't either but stray current on a water service line is certainly a way for that to happen. These are real problems when you're involved in water and wet, damp basements. The installation or replacement of water meters or disconnecting one of the neutrals can be a hazard, particularly if the primary neutral has been damaged. The electrical system can be disconnected or poorly installed, or even damaged after it was installed by some negligent property owner. We need to make sure that grounding is maintained, but we feel strongly that it should not be onto the water pipes, because that only transfers the problem to another utility industry.

Any questions, I'd be happy to discuss them with you now or after the presentations this afternoon or later tomorrow. Please do not hesitate to contact me should you have additional questions. There has been a handout provided that will allow references to some of the research articles that we have read and studied about similar problems. Also a copy of the paper has been presented for distribution. Should you need additional copies please contact me and we'll be happy to provide them to you.

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